제품개요
Yinuo 신소재 기술 (허쩌) Co., Ltd. offers a comprehensive range of high-performance release agents and anti‑tack agents specifically formulated for rubber product manufacturing. Developed with advanced polymer and surfactant technologies, our water‑based formulations deliver exceptional release performance, superior thermal stability, and outstanding surface finish quality for a wide variety of rubber components.
Designed to meet the demanding requirements of modern rubber processing – including vulcanization, compression molding, injection molding, and transfer molding – our release agents effectively prevent adhesion between rubber compounds and mold surfaces, ensuring smooth part ejection, minimizing defects, and significantly extending mold service life.
For anti‑tack applications, our products prevent unvulcanized rubber compound sheets from sticking together during storage and handling, maintaining material integrity and streamlining downstream processing.
주요 특징 & 혜택
우수한 릴리스 & Anti‑Tack Performance
Our advanced formulations, consisting of modified silicone oils, synthetic polymers, high‑molecular waxes, and specialized surfactants, provide exceptional release and lubrication properties-. They effectively prevent sticking and adhesion between rubber compounds and mold surfaces, as well as between uncured rubber sheets during storage. The products demonstrate excellent wetting and release properties for most types of rubber, independent of viscosity and stickiness.
High‑Temperature Stability
Engineered to withstand the elevated temperatures encountered in rubber vulcanization and molding processes, our release agents maintain excellent wetting properties and form a durable, uniform protective film on the mold surface even under prolonged thermal stress-. This ensures consistent performance throughout extended production cycles and prevents breakdown during vulcanization.
클린 릴리스 – 제로 전송 & 최소 잔류물
Our release agents leave minimal tono residue on the mold surface and donot transfer to the molded rubber parts. This ensures that finished products feature clean, smooth, and defect‑free surfaces – free from staining, spotting, or surface imperfections. The clean‑release characteristic also reduces mold fouling and extends the time between mold cleaning intervals.
우수한 표면 조도 & 디테일 재현
Rubber products produced with our release agents exhibit superior surface quality with precise duplication of mold details and dimensions. The release agents donot interfere with the surface characteristics of the molded rubber, allowing for accurate reproduction of intricate mold geometries and fine surface textures.
Post‑Processing Compatibility
Our release agents are fully compatible with downstream finishing operations. Molded rubber parts are easily cleaned and ready for subsequent processes such as painting, coating, bonding, or printing – without theneed for aggressive cleaning or surface preparation.
환경 친화적인 & 운영자 안전
Formulated as water‑based,non‑flammable, low‑odor, andnon‑toxic products, our release agents containno hazardous solvents or heavy metals-. They generate minimal smoke or harmful fumes during application, comply with international environmental regulations (VOC‑free and PFAS‑free where applicable), and create a safer, cleaner working environment for operators.
비용 효율적 & 높은 희석 비율
As highly concentrated formulations, our release agents offer excellent dilution ratios with water – 우수한 성능을 유지하면서 소비 비용을 대폭 절감-. The high‑efficiency formulations allow for minimal application quantities per cycle, further lowering overall production expenses and improving your bottom line.
금형 수명 연장
By providing effective lubrication and release, our products minimize mold wear and abrasion, reducing maintenance frequency and extending tool life – delivering long‑term cost savings for your production operations.
Semi‑Permanent Release Performance
Select formulations in our range offer semi‑permanent release performance, forming a chemical bond to the mold surface that results in exceptional durability and application efficiency. This delivers multiple releases per application, reducing downtime and increasing productivity.
응용
Our rubber release agents and anti‑tack agents are widely used across the rubber industry, including:
금형 이형 애플리케이션:
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Tire manufacturing (inner spray release agents, curing capsule release agents)
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Rubber hoses and mandrel‑built hoses
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Rubber seals, O‑rings, and gaskets
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컨베이어 벨트
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Shoe soles and rubber mats
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Technical rubber parts and molded components
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Rubber‑to‑metal bonding applications
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Elastomer injection, compression, and transfer molding
Anti‑Tack Applications:
호환 가능한 고무 유형:
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천연고무 (NR)
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Synthetic rubbers including EPDM, NBR, SBR, CR (네오프렌), FKM, ACM, ECO
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실리콘 고무 (select formulations)
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Polyurethane elastomers
사용 지침
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Preparation: Ensure the mold or rubber sheet surface is clean, dry, and free from previous release agent residue, dirt, or contaminants.
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희석: 농축된 이형제를 깨끗한 물에 권장 비율로 희석하여 사용하세요. (typically 1:10 to 1:50, depending on rubber type, part complexity, and molding conditions).
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신청: Apply uniformly to the mold surface using automatic spray systems, manual spray guns, brushes, or wipe‑on methods. For anti‑tack applications, apply to rubber sheet surfaces via spray or dip methods. Ensure complete, even coverage.
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건조: Allow the applied film to dry before loading the rubber compound or storing the sheets. Drying time varies depending on ambient temperature and application thickness.
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성형/처리: Proceed with the regular molding cycle or storage/handling process. 애플리케이션당 릴리스 수에 따라 필요에 따라 다시 적용하세요.
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저장: 밀폐용기에 담아 5~5℃에서 보관하세요.°C와 35°C, away from direct sunlight, extreme heat, and freezing conditions.
맞춤화
Yinuo New Material은 특정 고객 프로세스 요구 사항을 충족하기 위해 맞춤형 제제 서비스를 제공합니다. Whether youneed adjustments for particular rubber types, part geometries, production conditions, or performance specifications – such as varying slip levels or specialized formulations for different molding processes (injection, transfer, compression) – our R&D팀은 귀사의 고유한 고무 제조 작업에 최적화된 맞춤형 솔루션을 개발할 수 있습니다.
